Railway applications. Rolling stock equipment. Shock and vibration tests
Current
•
Published:
1 Scope
This International Standard specifies the requirements for testing items of equipment
intended for use on railway vehicles which are subsequently subjected to vibrations
and shock owing to the nature of railway operational environment. To gain assurance
that the quality of the equipment is acceptable, it has to withstand tests of reasonable
duration that simulate the service conditions seen throughout its expected life.
Simulated long-life testing can be achieved in a number of ways each having their
associated advantages and disadvantages, the following being the most common:
a) amplification: where the amplitudes are increased and the time base decreased;
b) time compression: where the amplitude history is retained and the time base is decreased
(increase of the frequency);
c) decimation: where time slices of the historical data are removed when the amplitudes
are below a specified threshold value.
The amplification method as stated in a) above, is used in this standard and together
with the publications referred to in Clause 2; it defines the default test procedure to be followed when vibration testing items
for use on railway vehicles. However, other standards exist and may be used with prior
agreement between the manufacturer and the customer. In such cases test certification
against this standard will not apply. Where service information is available tests
can be performed using the method outlined in Annex A. If the levels are lower than those quoted in this standard, equipment is partially
certified against this standard (only for service conditions giving functional test
values lower than or equal to those specified in the test report).
Whilst this standard is primarily concerned with railway vehicles on fixed rail systems,
its wider use is not precluded. For systems operating on pneumatic tyres, or other
transportation systems such as trolleybuses, where the level of shock and vibration
clearly differ from those obtained on fixed rail systems, the supplier and customer
can agree on the test levels at the tender stage. It is recommended that the frequency
spectra and the shock duration/amplitude be determined using the guidelines in Annex A. Equipment tested at levels lower than those quoted in this standard cannot be fully
certified against the requirements of this standard.
An example of this is trolleybuses, whereby body-mounted trolleybus equipment could
be tested in accordance with category 1 equipment referred to in the standard.
This standard applies to single axis testing. However multi-axis testing may be used
with prior agreement between the manufacturer and the customer.
The test values quoted in this standard have been divided into three categories dependent
only upon the equipment’s location within the vehicle.
Category 1 Body mounted
Class A
Cubicles, subassemblies, equipment and components mounted directly on or under the car body.
Class B
Anything mounted inside an equipment case which is in turn mounted directly on or
under the car body.
NOTE 1 Class B should be used when it is not clear where the equipment is to be located.
Category 2 Bogie mounted
Cubicles, subassemblies, equipment and components which are to be mounted on the bogie of a railway vehicle.
Category 3 Axle mounted
Subassemblies, equipment and components or assemblies which are to be mounted on the wheelset assembly of a railway vehicle.
NOTE 2 In the case of equipment mounted on vehicles with one level of suspension such as
wagons and trucks, unless otherwise agreed at the tender stage, axle mounted equipment
will be tested as category 3, and all other equipment will be tested as category 2.
The cost of testing is influenced by the weight, shape and complexity of the equipment
under test. Consequently at the tender stage the supplier may propose a more cost-effective
method of demonstrating compliance with the requirements of this standard. Where alternative
methods are agreed it will be the responsibility of the supplier to demonstrate to
his customer or his representative that the objective of this standard has been met.
If an alternative method of evaluation is agreed, then the equipment tested cannot
be certified against the requirement of this standard.
This standard is intended to evaluate equipment which is attached to the main structure
of the vehicle (and/or components mounted thereon). It is not intended to test equipment which forms part of the main
structure. Main structure in the sense of this standard means car body, bogie and
axle. There are a number of cases where additional or special vibration tests may
be requested by the customer, for example:
a) equipment mounted on, or linked to, items which are known to produce fixed frequency
excitation;
b) equipment such as traction motors, pantographs, shoegear, or suspension components which may be subjected to tests in accordance with their special requirements, applicable
to their use on railway vehicles. In all such cases the tests carried out should be
dealt with by separate agreement at the tender stage;
c) equipment intended for use in special operational environments as specified by the
customer.
Product Details
Descriptors
Railway vehicle components
Test equipment
Certification (approval)
Impact testing
Railway equipment
Accuracy
Reference point determination
Velocity
Performance testing
Railway vehicles
Amplification
Mechanical testing
Vibration testing
Bogies
Acceptance (approval)
Axles
Reproducibility
Trolley buses
ICS Codes
17.160 Vibrations, shock and vibration measurements